Hyundai - Genuine - Brochure - 2018 - 2018

HYUNDAI GENUINE Co., Ltd. product description and detailed spec catalog produced in 2022 Address 3F, 31 Hwangsaeul-ro 258-gil, Bundang-gu, Seongnam-si, Gyeonggi-do www.hyundai-genuine.com Hyundai Genuine 02 SMART MOTION VALUE FOR LIFE COMPANY OVERVIEW CORPORATE PHILOSOPHY Hyundai Genuine is Hyundai Heavy Industries Group's intermediate holding company in the construction machinery sector, with Hyundai Construction Equipment and Hyundai Doosan Infracore as subsidiaries. At Hyundai Genuine, we are building our own business area by selling Travel Motor, Swing Motor, MCV, Cylinder, other hydraulic parts and Powertrain parts like as Transmission, Drive Axle. We will create new value with the "Hyundai spirit". Hyundai founder Chung Ju-yung's philosophy that even the most seemingly impossible tasks can be achieved if one takes on the challenges with an indomitable fighting spirit is the foundation of Hyundai Genuine. At Hyundai Genuine, we will continue to provide optimized solutions so that Hyundai Construction Equipment and Hyundai Doosan Infracore can create synergy in development, sales, purchasing, and international business. COMPANY VISION Hyundai Genuine will grow into a global top-tier company that represents Korea's construction machinery industry. And by growing together with our partners and stakeholders, we will create a blueprint for the future of the construction machinery industry in Korea. COMPANY HISTORY 1985 1987 Launched as the After-Sales Service Part Division for construction machinery under Hyundai Heavy Industries Separated into the construction equipment business division and completed the first phase construction of the plant. CORE VALUES 2007 2010 Established hydraulic MCV plant (Ulsan, Korea) Constructed a production plant for hydraulic cylinders for excavators (Changzhou, China) Started the production of hydraulic motors developed with own technology 2012 01 | Technology for the future Secure industry-leading technology through large investment in R&D. 02 | Customer-oriented creativity Creativity for high-quality products begins with support for customers. 03 | Top-quality products Top-quality products build trust between us and the customers; that is the reason we exist. 04 | Cultivation of professionals Only professionals can produce top-quality products. 05 | Challenging spirit Only constant challenge to the top guarantees our survival. Constructed a production plant for hydraulic motors (Gyeongju, Korea) Started the production of transmission and drive axles for industrial vehicles 01 2018 2019.04.01 Integrated the After-Sales Service Part Division and the Core Functional Part Division Founded Hyundai Core Motion 2020 2021.08 Hyundai Genuine selected as preferred bidder for Doosan Infracore Hyundai Heavy Industries Group establishes Hyundai Genuine, a special purpose company (SPC) Hyundai Genuine signs a sales transfer agreement for mass production parts with Hyundai Core Motion Hyundai Genuine completes acquisition of Doosan Infracore, Hyundai Genuine officially established as intermediate holding company for the construction equipment sector 02 SMART MOTION VALUE FOR LIFE R&D Hyundai Genuine strives to secure the product competitiveness of hydraulic, power transmission, and electric functional parts based on the design ability of top-level researchers as well as the integrated R&D center with expertise in developing core functional parts. Based on this e ort, we will supply more core functional parts to domestic and overseas heavy equipment manufacturers and establish a strong foothold in global markets. We keep customers satisfied with high-quality and reliable products by applying our abundant experience, knowledge of using them in di erent environments and the requirements of construction equipment and industrial vehicles during the entire product development process. In addition, we actively respond to customer requirements by verifying products in the design stage with CAE technology advancements such as structural analysis, hydraulic system analysis, and system analysis for component parts. Structural Analysis Optimize the shape by evaluating the major strength of complex-shaped structures Hydraulic System Analysis Analyze hydraulic component systems and draw optimized designs 03 Gearbox System Analysis Flow Analysis Development Verification System Application Support Hyundai Genuine thoroughly tests the performance and durability of its core parts for heavy equipment before supplying them to customers. As a subsidiary of a major heavy equipment company, we conduct real-vehicle verification during the development process and have abundant production records by supplying stabilized parts for a long time. Application engineers, who have design capability and can perform tests and evaluations, can recommend products most suitable for customer requirements by discussing with customers, provide e ective solutions against diverse problems that may occur during a real-vehicle development process, and support customers to meet their development schedule. Evaluate the strength of gearboxes and draw optimized designs Evaluate the performance and review the design by analyzing the internal flow field properties of rotary parts 04 Product Catalogue SMART MOTION VALUE FOR LIFE 3D Work Operation Sheet With the latest manufacturing execution system (MES)-based production system, Hyundai Genuine aims to produce products most suitable for customers by eliminating waste elements during production and collecting, analyzing, and using integrated field data in real time for quality assurance. Cutting-Edge Production Technology We secure high-quality products through the process based on the assembly standard, expressed as a 3D image. - Visualize the work information through 3D animation - Produce a product by comparing it with its 3D work operation sheet one by one for customization - Ensure a high level of worker proficiency by operating a computer training system Hyundai Genuine introduces the latest MES to supply perfect products by eliminating waste elements during production and securing product quality in all stages of production. We operate an advanced production process by collecting, analyzing, and using field data in real time, allowing us to provide products customized for customers. 1. Instruction selection screen 05 1 2 2 2 2 2 3 2. 3D animation screen for training 3. Video material 06 Real-Time Product Verification System Thorough Performance Verification We built an automated process to measure the dimension of machining facility. Based on the process, we automatically collect and analyze production data in real time to identify elements that will a ect product quality in advance to secure the environment for producing optimized products. We operate the monitoring system for all processes. Each production stage undergoes a thorough verification process to produce top-quality products. We also perform performance tests for all products, and record and manage data. Through our systems, we produce top-quality products. Total performance of powertrain factory 07 Performance of motor factory 08 Product Catalogue SMART MOTION VALUE FOR LIFE %JNFOTJPOT Travel Motor 5SBWFM
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10 SMART MOTION VALUE FOR LIFE Dimensions Swing Motor Swing Motor Type Axial piston motor with a built-in reduction gear Features 01 02 03 High Efficiency High Reliability and Load Capacity - A number of field application records in subsidiaries Fine operability Model Major Components HS16A(M143/R09) ・Swash plate type Valve ・Anti reaction valves ・Time delay valve ・Make up valves ・Shockless relief valves Model HS14A(M71/R05) HS16A(M143/R09) HS21A(M143/R11) HS25A(M143/R14) HS30A(M157/R19) HS50A(M143/R12) MOTOR C D E F(Split Flange) 310 3/4” 501 118 323 290 200 551.5 147 410 360 310 551.5 147 559.8 186.2 630 166.5 678 179 410 510 570 410 360 460 520 360 390 390 310 G 1/2” PF3/8 3/4” PF1/2 3/4” 3/4” 3/4” H PF3/4 PF1/4 PF 1 ¼ PF1/4 PF1/2 PF 1 ¼ PF1/2 PF 1 ¼ PF1/2 PF1/2 I PF 1 ¼ PF 1 ¼ PF1/4 PF1/4 PF1/4 PF1/4 DISPLACEMENT Hydraulic Circuit REDUCTION GEAR OUTPUT TORQUE Swing Motor Swing Motor Gear Ratio (i) 142.8 1,148 285 63.3 14.608 142.8 M DESIGN SERIES 11 Brake Torque (Kgf·m) 156.9 MACHINE WEIGHT(TON) R Max. Pressure (Kgf/㎠) 142.8 21 B SWING 143 Max. Speed (rpm) 142.8 HS50A(M143/R12) HYUNDAI A Displacement (㎤/rev) 71 HS30A(M157/R19) H S ・2-Stages Planetary gear type Specifications HT25A(M182/R45) HS21A(M143/R11) ・Wet type multi disc brake Reduction gear HS21A(M143/R11) Model Information Hydraulic motor Parking brake 11 HS14A(M71/R05) A 1,740 1,557 1,557 1,606 1,331 285 265 300 300 285 31.3 63.3 63.3 84.4 63.3 17.409 Reduction Gear OutputTorque (Kgf·m) OutputSpeed (rpm) 946 76.72 560.3 18.675 1,124 25.401 1,903 21.176 18.824 1,443 1,219 Application (Ton) 99.98 11~15 83.38 20~23 73.53 63.22 66.98 16~18 24~27 28~33 45~52 12 SMART MOTION VALUE FOR LIFE Dimensions MCV (Main Control Valve) Type Negative Flow Control Type Main Control Valve Features 01 02 Model Information High Efficiency Low Pressure Loss Optimized Flow Line MCV P1 & P2 Housing Priority Function Flow Regeneration Holding Valve Etc. Function Operating Conditions Negative 2 pieces Pressure 34.3MPa Maximum 4.9MPa Flow Boom Up Only Bucket / Option about 215kg (350kgf/cm2) 280 L/min vs Swing vs Arm vs Arm (50kgf/cm2) by Logic Valve by Logic Valve vs Bucket by Stroke Limit by Spool By-pass Cut Spool Boom Up Only Boom Both In and Out Arm Spool Internal Type Boom Arm Independent Spool Type Arm Valve Block Type Valve Block Type Boom Hydraulic Fluid Oil Temp Atmosphere Contaimination 13 Specification P1, P2 Swing Flow Confluence HYUNDAI development H Weight Pilot Pressure Spool Dia. Φ28mm 28 Center By-pass Rated Condition VALVE V Flow Control Type Housing Quantity CONTROL C Specifications Feature SUPERIOR S High Reliability Stabilized Hydraulic Circuit Enhanced Spool Operation (Anti-stick) Enhanced Durability Hydraulic Circuit SCV28H Travel Straight Spool -20~+90 ℃ -22~+50 ℃ Mineral Oil -4~+194℉ -4~+122℉ Be controlled with in NAS 10 Level 14 SMART MOTION VALUE FOR LIFE Dimensions Transmission Transmission Type Full Floated & Power Shift Features 01 High Torque Ratio & Efficiency of Torque Converter 02 Shockless shifting & High Reliability 04 High Load Capacity - A number of field application records in subsidiaries 03 Compact Design : embedded P.T.O Major Components Torque Converter ・3-Elements, 1-Stage, 2-Phases(Free Wheel Stator) ・4-Elements, 2-Stage, 3-Phases ・Inching valve (mech. & hydraulic) ・Shockless Modulation valve (hydraulic) ・EPPR valve(electronic) Valve Hydraulic Clutch Parking Brake ・Multiple wet disc TCU (Transmission Control Unit) Specifications Application Vehicle Class Ⅳ Class Ⅴ Ton ・Multiple wet disc (opt) ・Shockless Shifting Control ・Convenience, safety function implementation & Control Control Type Speed Range F/R Hydraulic 1/1 1~3 HT31C Hydraulic 1~3 HT31 Hydraulic 4~5 1~3 4~5 4~5 6~10 15 Model HT50C HE31 Electronic HT51 Hydraulic HT50 HT101 Dim Hydraulic Hydraulic 1/1 1/1 1/1 1/1 2/1 2/1 A B C D E F G H I J K HT31C 15 -10.5 31 320 9 (12 ea) 334 - - SAE”A” 11T 16/32 DP 115 HT31 15 -10.5 31 320 9 (12 ea) 334 - - SAE”A” 11T 16/32 DP 115 HE31 15 -10.5 31 320 9 (12 ea) 334 - - SAE”A” 11T 16/32 DP 115 HT50C 20 66.1 96.6 320.7 11 (6 ea) 333.3 185.2 106.9 SAE”B” 13T 16/32 DP 114 HT50 19 61.7 76.2 333.4 11 (8 ea) 454.9 185.2 106.9 SAE”B” 13T 16/32 DP 114 HT51 19 61.7 76.2 334.4 11 (8 ea) 444.6 185.2 106.9 SAE”B” 13T 16/32 DP 114 HT101 19 61.7 76.2 334.4 11 (8 ea) 586.5 236.3 76.5 SAE”B” 13T 16/32 DP 306 Model Torque Converter Transmission Engine Mounting (Housing) Clutch Type Gear Train 3-1-2 Wet Multi-Disc Counter Shaft, Helical 3-1-2 Wet Multi-Disc Counter Shaft, Helical Engine Dependent Wet Multi-Disc Counter Shaft, Spur SAE “3” (Element-StagePhase) 4-2-3 3-1-2 4-2-3 3-1-2 4-2-3 Wet Multi-Disc Wet Multi-Disc Wet Multi-Disc Wet Multi-Disc Counter Shaft, Spur Counter Shaft, Helical Counter Shaft, elical/Spur Counter Shaft, elical/Spur Engine Dependent SAE “3” Engine Dependent SAE “3” SAE “3” Remarks 16 SMART MOTION VALUE FOR LIFE Dimensions Drive Axle Type Features Planetary Hub reduction 02 Wet multi disc & hydraulically actuated Service Brake Major Components 01 Robust & Compact Axle Housing 03 Parking Brake option selectable 04 High Strength Wheel Hub Parts & Gears(Bevel, Differential, Planetary) ・Wet multiple disc Parking Brake ・Wet multiple disc ・Caliper Brake ・Planetary Gear set Differential ・Open Differential(Non LSD) Bevel Gear ・Spiral Bevel Gear Specifications Application Vehicle Class Ⅳ Class Ⅴ 17 Application of Self-adjusting Service Brake Service Brake Hub Reduction Ton Hub Reduction Type Service Brake Parking Brake Type - Mast Mount Type Trunnion Frame Mount Type 1~3 HA31C Open, Bevel Gear Planetary Gear Wet Multi-Disc(with self-adjust) 4~5 HA50C Open, Bevel Gear Planetary Gear Wet Multi-Disc(with self-adjust) Caliper J-Hook Flange 1~3 HA31 Open, Bevel Gear Planetary Gear Wet Multi-Disc(with self-adjust) - Trunnion Pad 1~3 HA31D Open, Bevel Gear Planetary Gear Wet Multi-Disc(with self-adjust) - Trunnion Pad 4~6 HA61 Open, Bevel Gear Planetary Gear Wet Multi-Disc(with self-adjust) Wet Multi Disc J-Hook Pad 6~8 HA81 Open, Bevel Gear Planetary Gear Wet Multi-Disc(with self-adjust) J-Hook Pad Caliper Pad Dim A B C D E F G H I HA31C 1069 949 676 198.5 Φ168 M20xP1.5 41 6x60˚ Φ220 HA31 1066 953 607 198.5 Φ168 M20xP1.5 41 6x60˚ Φ220 HA31D 1240 1158 607 198.5 Φ160 M20xP1.5 41 6x60˚ Φ212 HA50C 1270 1160 699 214 Φ223.8 M22xP1.5 48 8x45˚ Φ275 HA61 1370 1260 799 268.6 Φ223.8 M22xP1.5 48 8x45˚ Φ275 HA81 1930 1558 1104 320 Φ220.8 M22xP1.5 55 8x45˚ Φ275 Model Drive Axle Model Drive Axle Remarks 18 Product Catalogue SMART MOTION VALUE FOR LIFE "OBMZTJT
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